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Your project is always a priority at Serán! Serán’s facilities provide flexible unit operations and adaptable suites to accommodate the unique needs of every program. Our ability to adjust to program volumes and flex with demands gives you peace of mind knowing milestones and timelines will always be met. Serán’s platform technologies, including our industry leading “right from the start” development paradigm results in smooth transition, validation, and tech transfer of your product from development to commercial. Our modular approach along with exceptional quality standards will get your drug product onto the market quickly.
Serán’s 50,000 ft2 greenfield commercial pharmaceutical manufacturing facility slated for operation Q2, 2027 will support advanced process and formulations to produce non-sterile solid dose commercial products.
Capabilities include:
- Semi-continuous spray drying and secondary drying
- Twin-screw extrusion and wet granulation
- Mixing/blending and dry granulation using roller compaction
- Single- and multi-layer tableting and encapsulation
- Flexible tablet coating using interchangeable pan size
- Integrated analytical lab enables rapid results and operational support
- Bottle/Blister/Sachet packaging, labeling and serialization
Scalable Unit Operations
Custom manufacturing systems and systems from industry leading OEMs that are functionally equivalent to clinical equipment to maximize synergies during site transfer and scaleup activities
Quality and regulatory warehouse & supply chain
Harmonized quality systems and programs to facilitate an efficient, safe, compliant, cost-effective phase-in progression of projects from clinical through commercial manufacturing operations
Warehouse & supply chain
48,000 ft2 production and warehouse facility to support newly expanded clinical manufacturing and future commercial scale production. Completed May 2025.
Packaging, labeling and shipping
Capability to provide complete turnkey packaging services in bottles and blisters with different levels of serialization according to client aggregation requirements
COMMERCIAL
SPRAY DRYING
SD-720 to be installed supports 10-100+kg with solution spray rates of of ≥ 2 kg/min
Triton commercial facility flow rendering
Serán’s ~48,000 ft2 warehouse support facilities (Umpqua N. & S.) completed May, 2025 will enable advanced materials management, packaging, labeling, and other supporting functions.
Capabilities
- Semi-continuous spray drying and secondary drying
- Twin-screw extrusion and wet granulation
- Advanced mixing/blending and dry granulation using roller compaction
- Multi-layer tableting and broad encapsulation capabilities
- Advanced batch, semi-continuous, and continuous tablet coating
- Integrated automation, process control technologies and on-site analytical lab enables operational and quality control
- Bottle/blister/sachet packaging, labeling and serialization
- Supply chain for worldwide distribution
- Close proximity to international airport and port of entry
- End-to-end processing in one location
Technologies
- Spray drying
- Hot melt extrusion
- Nano-milling
- Fluid-bed
- Controlled and modified release
- Tableting
- Capsule filling
- Granulation
- Encapsulation
- Powder filling
- Coatings
- Packaging & labeling
- Supply chain
